Construction Methodology

All about construction, in simple words.

Concrete Barrier Systems

Standard Barrier Types

Type Height (m) Width (m) Length (m) Weight (t) Impact Rating
F-Type 0.81 0.61 3.05 2.4 TL-4
Jersey 0.81 0.60 3.05 2.3 TL-3
Constant Slope 0.81 0.57 3.05 2.2 TL-4
Single Slope 1.07 0.61 3.05 2.8 TL-5
Vertical Wall 1.07 0.45 3.05 2.5 TL-4

Performance Classifications

Rating Test Level Vehicle Mass (kg) Impact Speed (km/h) Impact Angle (°)
TL-1 Basic 2,270 50 25
TL-2 Medium 2,270 70 25
TL-3 Standard 2,270 100 25
TL-4 Heavy 8,000 80 15
TL-5 Extra Heavy 36,000 80 15

Material Specifications

Component Strength (MPa) Reinforcement Air Content (%) Slump (mm)
Concrete 32-40 Grade 400 5-7 75-100
Steel Rebar 400-500 N/A N/A N/A
Connection Pins 250-300 N/A N/A N/A
Base Plates 350-400 N/A N/A N/A
Anchors 400-500 N/A N/A N/A

Installation Requirements

Parameter Permanent Temporary Emergency
Foundation Engineered Compacted Level ground
Connection Pin/Plate T-Lock Interlocking
Alignment Tolerance ±15mm ±25mm ±50mm
End Treatment Impact attenuator End flare Temporary end
Drainage Provision Engineered Basic Surface

Transition Systems

Connection Type Length (m) Strength Rating Application
Bridge Rail 15.0 TL-5 Structure approach
Guard Rail 12.0 TL-4 Road transition
Wire Rope 9.0 TL-3 Flexible system
End Terminal 6.0 TL-3 Terminal section
Emergency Gate 6.0 TL-4 Access point

Maintenance Requirements

Component Inspection Interval Service Life (years) Check Points
Concrete Body 6 months 20-25 Cracks/Spalls
Connections 3 months 10-15 Tightness/Wear
Base Plates 12 months 15-20 Corrosion
Drainage Monthly N/A Blockages
Markings 6 months 5-7 Visibility

Special Applications

Use Case Modification Special Features Requirements
High Security Height increase Anti-climb Additional reinforcement
Noise Wall Height extension Sound absorption Acoustic treatment
Water Protection Base seal Water barrier Waterproofing
Temporary Works Quick release Moveable Lifting points
Bridge Protection Enhanced strength Impact resistance Additional anchoring
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