Construction Methodology

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Constant Slope Barrier

Constant Slope Barrier – Technical Specification Guide

Standard Dimensions

Parameter Measurement Tolerance Purpose
Height 810mm ±10mm Vehicle containment
Base Width 570mm ±5mm Stability
Top Width 180mm ±5mm Impact surface
Length 3050mm ±15mm Standard unit
Face Slope 79° (constant) ±1° Vehicle redirect
Weight 2.2 tonnes ±0.1t Unit mass
Drainage Slot 100x100mm ±5mm Water flow

Design Features

Feature Specification Benefit Performance
Single Slope 79° continuous Predictable impact Consistent redirection
No Snag Points Smooth profile Reduced vehicle damage Enhanced safety
Continuous Base Full contact Stable foundation Better load distribution
Symmetrical Design Both sides equal Bi-directional use Installation flexibility
Integral Drainage Through-slots Water management Reduced ponding

Performance Ratings

Test Level Vehicle Type Mass (kg) Speed (km/h) Impact Angle (°)
TL-4 Single Unit Truck 8,000 80 15
TL-4 Pickup Truck 2,270 100 25
TL-4 Passenger Car 1,100 100 25
TL-3 Pickup Truck 2,270 100 25
TL-2 Passenger Car 1,100 70 25

Material Requirements

Component Specification Strength Standard
Concrete Class 40/50 40 MPa ASTM C31
Primary Rebar #5 (16mm) Grade 60 ASTM A615
Stirrups #4 (13mm) Grade 60 ASTM A615
Connection Steel Grade 50 350 MPa ASTM A36
Lifting Points Grade 50 350 MPa ASTM A36

Installation Parameters

Parameter Requirement Tolerance Verification
Foundation 150mm Type 1 ±25mm Compaction test
Alignment String line ±15mm Survey check
Grade Design level ±10mm Level survey
Joint Width 15mm +5mm/-0mm Gap measure
Anchoring As specified ±5mm Template check

Connection Systems

Type Components Rating Application
Pin & Loop 32mm pin TL-4 Permanent
Plate Connection 200x200mm TL-4 Structure mount
Quick Release Drop pin TL-3 Temporary
Bridge Mount Anchor bolt TL-4 Bridge transition
End Terminal Impact head TL-3 Terminal section

Maintenance Schedule

Activity Frequency Scope Action Required
Visual Inspection Monthly Surface condition Document/Repair
Joint Check Quarterly Connection integrity Adjust/Replace
Level Survey Annually Position verification Realign if needed
Impact Inspection Post-incident Damage assessment Replace if needed
Drainage Check Monthly Clear slots Clean/Maintain

Repair Criteria

Damage Type Assessment Action Timeline
Surface Spall <50mm deep Patch repair 1 month
Deep Spall >50mm deep Unit replacement 1 week
Cracking >0.3mm width Epoxy injection 2 weeks
Joint Damage Any Replace hardware 24 hours
Misalignment >25mm Realignment 1 week
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