Construction Methodology

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TL-5 Barrier

TL-5 Barrier Rating – Technical Specification Guide

Test Level Overview

Parameter Specification Tolerance Purpose
Test Speed 80 km/h +2/-0 km/h Maximum containment
Impact Angle 15 degrees ±1.5° Heavy vehicle
Vehicle Mass 36,000 kg ±300 kg Design vehicle
Impact Energy 595.3 kJ ±10 kJ Energy absorption
Deflection Limit 1.0m +0.2m Working width

Vehicle Test Requirements

Vehicle Type Mass (kg) Speed (km/h) Angle (°) Exit Box Criteria
Tractor-Trailer 36,000 80 15 Required
Single Unit Truck 8,000 80 15 Required
Pickup Truck 2,270 100 25 Required
Passenger Car 1,100 100 25 Required
Occupant Risk THIV ≤33 ft/s PHD ≤20g ASI ≤1.4 Required

Performance Criteria

Criterion Requirement Measurement Acceptance
Structural Adequacy A,B,C No penetration Pass/Fail
Occupant Risk D,F,H,I Within limits Pass/Fail
Vehicle Trajectory L,M Controlled exit Pass/Fail
Heavy Vehicle Stability J No rollover Pass/Fail
Working Width W4 max ≤1.0m Measure

Compliant Barrier Systems

Barrier Type Height (mm) Width (mm) Reinforcement Application
Heavy Duty Concrete 1370 610 Double mat Bridge parapets
Single Slope HD 1370 610 Enhanced steel High risk areas
Vertical Wall HD 1370 450 Double cage Limited space
Modified Safety Shape 1370 610 Heavy duty Hazard protection
Steel Bridge Rail HD 1370 400 Structural steel Bridge edges

Installation Requirements

Parameter Specification Tolerance Verification
Foundation 300mm Type 1 ±25mm Compaction test
Alignment String line ±10mm Survey check
Level Design grade ±10mm Digital level
Joint Width 20mm +5mm/-0mm Gap measure
Anchoring As designed ±3mm Template check

Reinforcement Details

Location Bar Size Spacing Cover
Vertical Face #6 (19mm) 150mm 75mm
Horizontal Face #5 (16mm) 200mm 75mm
Base Section #8 (25mm) 150mm 100mm
Top Section #6 (19mm) 150mm 75mm
Stirrups #4 (13mm) 200mm N/A

Maintenance Schedule

Component Frequency Check Points Action Required
Structure Monthly Damage/cracks Document/Repair
Joints Monthly Integrity/alignment Adjust/Replace
Anchors Quarterly Tightness/corrosion Tighten/Replace
Drainage Monthly Blockage/flow Clean/Repair
Impact Areas After incident Structural integrity Assess/Replace

Repair Criteria

Damage Type Assessment Action Timeline
Structural Damage Any Replace unit 12 hours
Surface Spall >50mm Patch repair 48 hours
Joint Damage Any Replace hardware 24 hours
Alignment >15mm Realign 48 hours
Foundation Issue Any Investigate/Repair 12 hours
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