Vertical Wall Barrier

Vertical Wall Barrier – Technical Specification Guide

Standard Dimensions

Parameter Measurement Tolerance Purpose
Height 1070mm ±10mm Vehicle containment
Width 450mm ±5mm Space efficiency
Length 3050mm ±15mm Standard unit
Face Angle 90° (vertical) ±1° Maximum deflection
Weight 2.5 tonnes ±0.1t Unit mass
Base Width 450mm ±5mm Uniform profile
Drainage Slot 75x150mm ±5mm Water flow

Performance Ratings

Test Level Vehicle Type Mass (kg) Speed (km/h) Impact Angle (°) Rating
TL-4 Single Unit Truck 8,000 80 15 Pass
TL-4 Pickup Truck 2,270 100 25 Pass
TL-4 Passenger Car 1,100 100 25 Pass
TL-3 Pickup Truck 2,270 100 25 Pass
TL-2 Passenger Car 1,100 70 25 Pass

Material Specifications

Component Grade Strength Standard
Concrete Class 50 50 MPa ASTM C31
Main Rebar #6 (19mm) Grade 60 ASTM A615
Shear Rebar #4 (13mm) Grade 60 ASTM A615
Connection Steel Grade 50 350 MPa ASTM A36
Anchor Systems Grade 8.8 800 MPa ASTM F568M

Reinforcement Details

Location Bar Size Spacing Cover
Vertical Face #6 (19mm) 150mm 50mm
Horizontal #5 (16mm) 200mm 50mm
Base Section #6 (19mm) 150mm 75mm
Top Section #4 (13mm) 200mm 50mm
Stirrups #4 (13mm) 250mm N/A

Installation Requirements

Parameter Specification Tolerance Verification
Foundation 200mm Type 1 ±25mm Compaction test
Alignment String line ±10mm Survey check
Level Design grade ±10mm Digital level
Joint Width 15mm +5mm/-0mm Gap measure
Anchoring As designed ±3mm Template check

Applications

Use Case Modification Requirements Benefits
Bridge Parapet Integral anchor Structure mount Direct connection
Tunnel Wall Fire rated Enhanced concrete Fire protection
Loading Dock Impact rated Additional steel Damage resistance
Security Barrier Height increase Enhanced reinforcement Intrusion prevention
Noise Wall Height extension Acoustic panels Sound reduction

Maintenance Schedule

Activity Frequency Scope Action
Visual Check Monthly Surface condition Document
Joint Inspection Quarterly Connection integrity Verify/Repair
Level Survey Annually Position check Adjust if needed
Impact Check Post-incident Damage assessment Repair/Replace
Drainage Monthly Clear slots Clean

Repair Criteria

Damage Assessment Action Timeline
Surface Damage <50mm deep Patch repair 1 month
Structural Crack >0.3mm width Epoxy injection 1 week
Joint Failure Any Replace hardware 24 hours
Misalignment >15mm Realignment 1 week
Impact Damage Structural Full replacement 48 hours
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